Automatic case packer for gallon type containers

Automatic case packer for gallon type containers | F-style bottles

Packaging machines

custom machines

This automatic case-packer is designed to perform packing of gallon type containers (F-style bottles) into corrugated boxes. The containers are conveyed, the containers flow is divided according to the packaging pattern, the containers are picked and placed into the cardboard box, and the box is sealed with adhesive tape or hot melt glue.

case-packer-for-bottles
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Operation steps

Automatic pick & place case packer for gallon type containers
Step 1: Product infeed

The gallon type containers are fed into the machine by the infeed conveyor in a single row.

Automatic pick & place case packer for gallon type containers
Step 2: Product flow dividing

The product flow is divided into several lanes according to the packaging pattern.

Automatic pick & place case packer for gallon type containers
Step 3: Product accumulation

The gallon type containers are transferred to the accumulation section where they are accumulated according to the packing pattern.

Automatic pick & place case packer for gallon type containers
Step 4: Box forming

The box or case is formed at the box forming section. This section is provided with the box magazine where the boxes in flat are loaded manually. The process of forming the boxes is fully automatic. When the box is formed, it is transferred by side belts into the packing section of the machine.

Automatic pick & place case packer for gallon type containers
Step 5: Preparing box for packing

The box in the packing section is held in place with its upper flaps opened to not interfere with packing process.

Automatic pick & place case packer for gallon type containers
Step 6: Product picking

When sensors detect the required quantity of product in the accumulation section, the rotary grippers pick the containers and rotate them to the packing section.

Automatic pick & place case packer for gallon type containers
Step 7: Packing the products into the box

The rotary gripper with the products goes down and places them into the opened box.

Automatic pick & place case packer for gallon type containers
Step 8: Box closing and sealing

The box is then moved by side belts to the sealing section. Box upper flaps are gradually closed and both upper and bottom flaps are sealed with adhesive tape or hot melt glue.



Features

Box formers |  case forming machines

Box former is integrated as a section of the case packing machine.

Box formers |  case forming machines

Manual loading of blank flat cardboard cases/boxes into the box magazine.

Box formers |  case forming machines

The box magazine can be extended to increase its capacity so that the system can operate for longer without refilling the boxes.

Box formers |  case forming machines

The next box is folded as soon as the previous box is transferred for further processing. The system can handle a wide range of formats with a few simple adjustments.

Box formers |  case forming machines

The box former can handle a wide range of formats with a few simple adjustments.

Box formers |  case forming machines

Right/left version (integrated into the right or left case packer).

Box formers |  case forming machines

Case sealing with adhesive tape or hot glue.

Box formers |  case forming machines

Case packing machines are enclosed with Lexan polycarbonate panels and guards, and door safety switches

Box formers |  case forming machines

All electrical hazard points and pinch points are clearly marked.

Box formers |  case forming machines

External means are provided to adjust the height/width and angles of the adjustable units of the machine